LEAN MANUFACTURING: Why It’s Not Easy, and How to Make It Work

6/9/02


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Table of Contents

LEAN MANUFACTURING: Why It’s Not Easy, and How to Make It Work

Agenda

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Key Definitions

What is Lean?

Lean Thinking

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The Toyota Production System the foundation for Lean Manufacturing

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Definition of Lean Manufacturing

“Lean Vs.Traditional”

“Lean Vs Traditional”

Goals of Lean Manufacturing

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Toyota’s Pursuit of Ford

How Did We Find Out?

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Automatic Screw Machine Products, Inc.

LDL, Inc.

Sonoco Products, Baker Division

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Why is Transforming to Lean Hard?

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What Makes It Hard?

The Reality Of Becoming Lean

The Reality Of Becoming Lean

The Reality Of Becoming Lean

The Reality Of Becoming Lean

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The General Lean Action Plan

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Implementation Success Factors

Implementation Success Factors

Implementation Success Factors

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If It Is So Hard, Why Do It?

SYSTEMS Quality Consulting PO Box 565, Alta Loma CA 91701 Toll Free: 888-734-9377 www.systemsquality.com

Author: Roger E. Olson

Email: roger@systemsquality.com

Home Page: http://www.systemsquality.com